Die Casting 2 Cavity Counter Pressure Subframe Mold
Superband is not only a mold manufacturer ,but also a solution provider of aluminum alloy casting issue, we offer one-stop service for our clients.
1.What is the differences with Superband and our competitor?
Superband is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.
2.What are your company's current capabilities in mould and die design and production including types, sizes, capacity, technology level, precision level, special features, etc., in mould and die development?
1). Our company is a national high-tech enterprise, with Guangdong Aluminum Alloy Mold Engineering Technology Research Center and Guangdong Provincial Enterprise Technology Center; with an annual output of 3000 sets of wheel , It is the professional OEM automotive aluminum alloy wheel mold supplier in China,its market share exceed 60%,
2). Annual output of more than 5,000 tons of aluminum alloy die-casting parts in the field of auto parts, microwave communications, home appliances, etc., of which auto parts accounted for more than 60% of the car With an annual output of 200 sets of structural casting molds, it is a top 20 enterprise in China's die-casting mold production field.
3). It has deep accumulation and large-scale manufacturing capability in aluminum alloy casting materials, processes, molds, equipment and other integrated technologies. It has more than 30 sets of software such as UG, AutoCAD and MagmaSoft for mold development, and more than 160 sets of mold processing equipment. And 11 sets of die casting machines from 350 to 2000T, equipped with three coordinate measuring instruments, spectrometers, dynamic balancing machines, universal testing machines, ultrasonic flaw detectors, X-ray real-time imaging detection systems, aluminum liquid hydrogen measuring instruments, far infrared thermometers Such as high-precision measurement and inspection equipment.
By the end of 2019, 71 scientific and technological achievements have been transformed, and 112 patents have been granted, including 12 invention patents.
3.How can your company ensure the quality of your mould and die design prior to production (e.g. conduct risk assessment for all new and modified tooling during design and production stage etc.)?
In the early stage of design and development of aluminum alloy casting molds, our company mainly verified the rationality of mold design through Magmasoft software, including the following aspects:
1) Filling simulation : Verifying the rationality of the casting system and filling process, avoiding the occurrence of casting defects such as insufficient pouring, filling gas, oxide film entrapment, and cold insulation;
2) Solidification simulation: Ensure the mold temperature gradient and the forming quality of the casting, and to avoid the occurrence of defects such as shrinkage cavity. 3).Stress simulation: by calculating the stress distribution of the mold and casting, determining the stress concentration part, further optimizing the mold structure and casting process, and providing a reliable process solution for casting production.